Kedu ihe kpatara asambodo IATF16949 ji dị mkpa mgbe ị na-enweta akụkụ ọla nke ọma sitere na China

Isiokwu a na-aza ajụjụ ndị ahụ site n'echiche nke ụlọ ọrụ mmepụta ihe nke jigidere asambodo ahụ ruo ọtụtụ afọ ma na-ebi na ya kwa ụbọchị.

Kedu ihe bụ IATF16949?

IATF16949 (International Automotive Task Force 16949) bụ usoro njikwa mma zuru ụwa ọnụ maka yinye ọkọnọ ụgbọ ala. Emepụtara ya ọnụ site na nnukwu ụgbọ ala OEMs - gụnyere Ford, GM, Stellantis, BMW, Volkswagen na ndị ọzọ - site na International Automotive Task Force, ma kwekọọ na ISO 9001 dị ka ntọala ya.

Ụdị dị ugbu a bụ IATF 16949:2016 , nke nọchiri ọkọlọtọ ISO/TS 16949:2009 gara aga.

Oke: Ọkọlọtọ na-emetụta saịtị nrụpụta nke na-emepụta akụkụ ụgbọ ala na mgbakọ - gụnyere nkedo, akpụ akpụ, akụrụngwa arụpụtara, akụkụ stampụ, mgbakọ welded, na plastik a kpụrụ akpụ - ewepụtara ya ozugbo ma ọ bụ na-apụtaghị ìhè na OEM ụgbọ ala.

Isi eziokwu: IATF16949 enweghị ike ijide ụlọ ọrụ na iche. A ga-etinyerịrị ya na saịtị nrụpụta ma chọọ nyocha nke ndị ọzọ site na otu asambodo (CB) nke IATF debara aha ya. Enweghị "ihe akaebe nke onwe."

IATF16949 vs ISO 9001: Kedu ihe dị iche?

Ọtụtụ ndị nrụpụta ziri ezi na China na-ejide ISO 9001 - ọkọlọtọ sistemụ njikwa ogo izugbe. ISO 9001 bụ ntọala siri ike, mana IATF16949 na-aga n'ihu na ihe achọrọ dị oke mkpa maka akụrụngwa ọkwa ụgbọ ala.

Ihe pụtara bara uru: ụlọ ọrụ IATF16949 nwere usoro nhazi, edekọtara na nyocha nke na-agabiga njikwa akwụkwọ. Ha na-emetụta otu esi emepụta akụkụ gị, megharịa ya, malite ya, na-achịkwa n'imepụta ya, tụọ ya ma na-aga n'ihu na-emeziwanye ya.

Ihe IATF16949 pụtara na nkedo na ụlọ nrụpụta

N'ime ntinye ntinye ego ma ọ bụ ihe nrụpụta nkenke, asambodo IATF16949 chọrọ - n'etiti ihe ndị ọzọ:

1. Usoro njikwa na isi iyi usoro ọ bụla nzọụkwụ - wax injection, shei ụlọ, nkedo okpomọkụ, post-nkedo okpomọkụ ọgwụgwọ, CNC machining mmemme, elu ọgwụgwọ - ga-enwe a akwụkwọ Control Plan na kpọmkwem usoro nlekota oru, akara ókè, na mmeghachi omume atụmatụ maka ndị na-adịghị njikwa ọnọdụ.

2. Ihe traceability ihe ọ bụla ogbe nke alloy ga-traceable na ya akwụkwọ igwe nri (ọkụ akwụkwọ). Ọnụọgụ okpomọkụ na-eji ngwa eme njem site na ụlọ ọrụ mmepụta ihe, na-ejikọta akụkụ ọ bụla emechara na kemịkalụ akụrụngwa mbụ na data nyocha igwe.

3. Akwụkwọ PPAP maka akụkụ ọhụrụ Mgbe akwadoro akụkụ ọhụrụ maka mmepụta, ụlọ ọrụ na-emepụta ihe na-emepụta ihe na-akwadebe ngwugwu Process Part Process (PPAP). Nke a na-agụnyekarị:

• Ndekọ imewe (eserese, nkọwapụta)
• Akwụkwọ mgbanwe injinia
• PFMEA (Ụdị ọdịda usoro na nyocha mmetụta)
• Atụmatụ njikwa
• Nyocha Sistemụ Nleta (Nleba R&R)
• Nsonaazụ akụkụ (akụkọ nyocha nke edemede mbụ)
• Nsonaazụ nnwale ihe (kemistrị, akụrụngwa igwe)
• Ọmụmụ ikike usoro (Cpk ≥ 1.67 maka njirimara dị oke egwu)
• Akụkụ sample

Akwụkwọ a bụ ihe ndị na-ebubata ụgbọ ala Tier 1 na Tier 2 na-atụ anya tupu ha anabata nkedo ọhụrụ ma ọ bụ na-emepụta ihe.

4. Nzaghachi na-adịghị mma - usoro 8D Mgbe mkpesa onye ahịa ma ọ bụ akụkụ na-akwadoghị, a chọrọ ụlọ ọrụ IATF16949 iji zaghachi ya na akụkọ 8-Disciplines (8D) ahaziri ahazi na-edozi nsogbu - na-achọpụta ihe kpatara ihe kpatara ya, omume njide, mmezi mmezi, na ihe mgbochi na ihe akaebe doro anya.

5. Annual-atọ ndị ọzọ audits N'adịghị ka ISO 9001, nke na-enye ohere a 3-afọ asambodo okirikiri na onyunyo audits, IATF16949 na-achọ ihe na saịtị nyocha kwa afọ . Otu asambodo na-enyocha ụlọ ọrụ mmepụta ihe megide ọkọlọtọ zuru oke - yana isi ihe ọ bụla enweghị nkwenye nwere ike ịkpalite nkwusioru nke asambodo ahụ.

Otu esi enyocha asambodo IATF16949 mgbe ị na-esi na China nweta

O di nwute, wayo asambodo dị. Nke a bụ otu esi enyocha nke bụ eziokwu:

Nzọụkwụ 1 - Lelee IATF Global Oversight (IATF GO) nchekwa data The IATF na-ekwusi a ọha nchekwa data nke niile nti IATF16949 asambodo na: www.iatfglobaloversight.org Chọọ site ụlọ ọrụ aha, saịtị ọnọdụ, ma ọ bụ akwụkwọ nọmba. Asambodo ziri ezi ga-egosi adreesị saịtị akwadoro, oke asambodo, nọmba asambodo na ụbọchị ngwụcha.

Nzọụkwụ 2 - Lelee na akporo ekpuchi gị akụkụ The akwụkwọ akporo akọwa ihe ngwaahịa ụdị na Filiks na-kpuchie. Asambodo maka “ịrụ igwe akụrụngwa plastik” anaghị ekpuchi nkedo itinye ego. Ogologo ahụ kwesịrị ikpuchi nkedo, ịgha akpụ, ma ọ bụ igwe n'ụzọ doro anya dịka ọdabara akụkụ gị.

Nzọụkwụ 3 - Rịọ a oyiri nke akwụkwọ A ziri ezi akwụkwọ ga-egosi:

• Kpọmkwem aha iwu na adreesị nke saịtị nrụpụta
• Aha asambodo (ga-abụrịrị CB nke IATF ghọtara)
• Nọmba asambodo
• Ụbọchị nkwado
• Akara IATF na akara nzere CB

Kwụpụ 4 - Rịọ nkwupụta ikike PPAP Jụọ onye na-ebubata ya: "Ị nwere ike ịnye ntinye ọkwa PPAP ọkwa 3 maka akụkụ ọhụrụ?" Ezigbo ụlọ ahịa IATF16949 ga-amata nke ọma ihe nke a pụtara wee nwee ike ịkọwa usoro ha.

Ihe IATF16949 anaghị ekwe nkwa

N'ikwu eziokwu banyere nke a. Asambodo IATF16949 bụ ọkọlọtọ sistemụ , ọ bụghị nkwa mma ngwaahịa. Ọ pụtara:

• Ụlọ ọrụ mmepụta ihe nwere akwụkwọ ma nyochaa usoro.
• A na-achịkwa usoro ndị ahụ n'usoro.
• Ụlọ ọrụ mmepụta ihe nwere ike ịmepụta akwụkwọ ọkwa ọkwa ụgbọ ala.

Ọ pụtaghị :

• Akụkụ ọ bụla ebupu ga-abụ nke zuru oke.
• Ụlọ ọrụ mmepụta ihe enweghị àgwà mgbapụ mgbe ọ bụla.
• A kwadoro akụkụ ahụ ị na-azụrụ.

Nke a bụ ya mere ndị otu nwere ahụmahụ ji eji asambodo IATF16949 dị ka ntozu ntọala - nke kacha nta - karịa ngwọta mmesi obi ike zuru oke. Ekwesịrị ijikọ ya na:

• Nyocha edemede mbụ (FAI) na-akọ maka akụkụ ọhụrụ
• Nyocha ụlọ ọrụ na saịtị (ma ọ bụ nyocha nke ndị ọzọ site na SGS, Bureau Veritas, TÜV, wdg)
• Protocol nyocha na-abata n'ụlọ ọrụ gị
• Kpochapụ nkọwapụta ihe na akụkụ na eserese gị

Ihe kpatara o ji dị mkpa maka nkedo na ịgbaghara karịa ọtụtụ usoro ndị ọzọ

Ịme nkedo na ịgha mkpụrụ na-agụnye usoro mgbanwe dị iche iche - okpomọkụ gbazee, ikike nke shei, ọnwụ juputara ọsọ, okpomọkụ billet, pịa oge oge. N'adịghị ka CNC machining, ebe ngwá ọrụ ụzọ bụ kpam kpam deterministic, a nkedo ma ọ bụ forging usoro chọrọ ezigbo oge nlekota na njikwa iji gbochie porosity, oyi emechi, underfill, ma ọ bụ ọka n'usoro nhazi ntụpọ nke nwere ike ghara ịhụ n'elu.

Ihe IATF16949 chọrọ maka njikwa usoro Statistical Statistical (SPC) na ọmụmụ ike usoro (Cpk) dị mkpa karịsịa na ọnọdụ a. Ọ na-amanye ụlọ ọrụ mmepụta ihe ka ọ tụọ, nyochaa, ma gosipụta n'ụzọ ndekọ aha na usoro nkedo ha ma ọ bụ akpụ akpụ na-arụ ọrụ n'ime oke njikwa - ọ bụghị naanị nyochaa akụkụ ndị emechara na-atụ anya ihe kacha mma.

Nkwenye anyị na CNSANDCASTING

Factorylọ ọrụ anyị ejirila asambodo IATF16949 maka ntinye ntinye ego agbakwunyere, ịgha, na ọrụ CNC. Nke a pụtara:

• Akụkụ ọ bụla anyị na-emepụta na-ebuga traceability zuru ezu na asambodo igwe ihe igwe.
• Mwepụta akụkụ ọhụrụ na-eso usoro APQP/PPAP anyị dị ka ọkọlọtọ.
• A na-enyocha parampat usoro dị mkpa n'okpuru SPC ozugbo.
• Laabu CMM anyị na-eme nyocha akụkụ 100% na ntinye akwụkwọ edemede mbụ.
• Anyị na-azaghachi ndị ahịa ọ bụla enweghị nkwenye n'ime awa 24 na njide nwa oge, ma mechie akụkọ 8D n'ime ụbọchị 30.

Anyị na-anabata nyocha ndị ahịa na nyocha nke ndị ọzọ n'oge ọ bụla.

Mmechi

IATF16949 karịrị baajị na broshuọ. Maka ndị na-azụ ahịa na-enweta nkedo ziri ezi na akpụ akpụ sitere na China, ọ na-anọchi anya ntinye aka bara uru na njikwa mma usoro - njikwa usoro, nchọta ihe, mwepụta ngwaahịa ahaziri ahazi, yana idozi nsogbu ọzụzụ.

Ejiri ya nke ọma dị ka akụkụ nke usoro ịwepụta ihe nke gụnyere nlebanya eserese, FAI, na nyocha oge, ọ bụ otu n'ime proxies kachasị ntụkwasị obi dị maka ịchọpụta ndị na-ebubata nwere ike ịkwado ụdọ ọkọnọ na ọkwa ọkwa ụlọ ọrụ.

Ọ bụrụ na ị na-enyocha ndị na-ebubata ngwaahịa ma chọọ ịghọta ogo asambodo anyị, ikike akwụkwọ, ma ọ bụ usoro PPAP n'ụzọ zuru ezu - anyị nwere obi ụtọ ịnye ngwugwu ozi zuru ezu.